As the third generation, this kind of machine has many advantages compared with machines of the first generation.
lIt is power-saving by more than 20%; production capacity can be increased by 20%; digital control; integrated machine.
lIt has good-looking appearance and covers small space.
lThe noise is low 65dB with the use of high efficiency vacuum pump.
lWith low power consumption, fast producing speed and stable performance, this kind of machine is the ideal product for the large scale Solar Panel-producing factories that need to upgrade or replace their machines.
Item | Specifications and Technical Parameters | |
The overall size and weight
| Host Machine:19200mm×3730mm×1850mm ; Net Weight : 17200Kg Oil Station :2000mm×600mm×1500mm; Net Weight:1200Kg Vacuum Station :1340mm×780mm×1850mm; Net Weight:1500Kg | |
The Power capacity of the machine
| Heating power:50KW , Vacuum pump:7.5+3.0KW Heat-conducting oil Pump:7.5KW, Cooling Fan:3KW Other power used:0.4KW , Motor Total Power:5.6KW Total Max Power:76.6KW, Normal work average:35KW | |
The effective laminating area | 2700mm*5800mm | |
The maximum thickness of the solar cell modules | 25mm
| |
Vacuum system
| Vacuum pump: 302+300 Exhaust-speed: (302+300)M3 /H (168L/S) Pumping speed: pressure in the pumping lower chamber can reach <100Pa in 45S. | |
Suppression control
| Suppression power: 0-1 atmospheric pressure (at) =1kg/c㎡adjustable, from System setup air inflation Valve open work time. Suppression speed: 2 kinds of time, chosen through solenoid valve | |
Temperature control
| Temperature uniformity: 100~160℃±2℃(full load) Operating temperature: up to 160℃ Heating speed: from 25 to 140℃, in 60-80 minutes Temperature control: three independent PID control area with thermocouple, the thermocouple placed on the top of the hot plate
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Upper chamber lifting system (Four Air Cylinder lifting /landing system) | Consist of Four Set Air Cylinder and Control System with Protecter Campaign trip: 200mm Lifting speed: less than 5 seconds from closed to full open | |
Control system
| PLC: Taiwan Yong Hong/ independent intellectual property controlling software Touch screen: 10.4inches TFT color screen Display properties: temperature, the “set value” and the “current value” of the processing time in working Control mode: manual control, automatic control Parameter screen: to set process parameter for each procedure Width of the high temperature conveyor belt: 2180mm All around with protect Cover | |
EVA Auto Clean System
| After finish Lamination, Brusher will clean Teflon conveyor surface residual EVA ,If machine deploy Top Teflon Conveyor,Top Brusher will clean Top Teflon conveyor surface residual EVA same time, and residual EVA will be cleaned to under box. | |
Cooling Fan System
| When solar panels come out unloading machine Roller, PLC will control Cooling Fan to work till all panel remove from unloading machine,cooling time can be setup. | |
Security alarm system
| The system also install failure alarms such as over-temperature, oil-lacking, opening vacuum, vacuum leakage, vacuum pump, circulating pump ,parameter set error and heat system etc. | |
Conveyor Belt
| Top&Bottom with Teflon Conveyor Belt duty-cycle operation,with more adjacent & infrared sensor to test. Top Belt size:7.0m*2.68m*2pcs, connect by two piece connecting rod Bottom Belt Size:7.25*2.68m*2pcs, connect by two piece connecting rod | |
Color of the shell | white, High Temperature pyrolytic coating | |
Weight
| Host Machine Net Weight: 17200kg ;Oil And Vacuum Station Weight:2700Kg Required load-bearing capacity of the ground:20-25kPa(20-25kg/㎡) |
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